DuPont Building Innovations: A Case Study in Achieving Zero Landfill

DuPont Building Innovations, a leader in sustainable building solutions, demonstrates that environmental responsibility aligns with business growth and innovation. Their commitment to zero landfill reflects a core value and contributes to their market differentiation. In 2008, Building Innovations produced 81 million pounds of landfill at 15 locations, a volume equivalent to nearly 16,000 cars or

The pursuit of eggscellence – Planet Lean

Two egg omelette restaurants run by Nima and Faraz Ghorbani in The Netherlands utilize Lean to successfully grow their business, thanks to the training and coaching they received from René Aernoudts of the Lean Management Instituut. One of their challenges was to improve cleaning and operational efficiency. Different equipment and brands made it challenging, so

How Tuinderij Vers is learning to see and reducing food waste – Planet Lean

Faced with increased production volumes for processed vegetables, this Dutch company realized the need to improve its processes by developing people skills. In September 2023, the leadership team participated in a Black Belt course with Lean Management Instituut. The next step was to involve front-line staff through an Orange Belt course. Here are some of

Conserve Your Energy – How Quality Practitioners Can Help Reduce Energy Costs (ASQ)

ISO 50001:2018—Energy management can help your organization create an approach to assessing its energy practices through PDCA and continuous improvement tools. While many organizations suffer from the unexamined and wasteful costs of energy consumption as part of their hidden factory, many don’t have trained staff to help assess and reduce these costs. Unfortunately, they miss

Sofa manufacturer deploys Lean to reduce glue and electricity – Kaizen Institute

A company aimed to increase mattress production efficiency, eliminate component overproduction in the sofa manufacturing process, and significantly reduce workplace accidents. In addition, they were looking to  increase sustainability and business growth by implenting Lean. They focused on optimizing glue usage and electricity consumption. They reduced material waste by 2%, eliminated excess components by 95%, and

Growing sustainably with Lean Thinking

Norwegian furniture manufacturer Haugstad Møbel expanded its lean transformation and employee engagement efforts towards the future. They were able to transform their culture and unlock the potential of sustainable product growth through a program to teach the next generation how to re-sell, re-furbish, and re-use furniture. Circular HUB is a learning factory where kids aged

Using Lean to meet basic needs in society – Lean Global Connection

In the 2023 Lean Global Connection, a panel discussion was organized to discuss the use of Lean to assist with basic needs and societal challenges such as hunger, healthcare and unemployment. The discussion features four panelists from diverse fields: The panelists strongly believe in the immense potential of lean thinking and practice to address complex

Can lean help battle climate change? – Lean Global Connection

In the 2023 Lean Global Connection, a panel discussion was organized to discuss the use of Lean to combat climate change and reduce carbon emissions. A few themes emerged. While lean does not automatically equate to green practices, its principles and tools can significantly contribute to environmental sustainability. Sustainability is no longer about convincing people

Lean makes our economy more responsible – the SunPower story [Planet Lean]

SunPower is a vertically integrated solar company that designs and manufactures solar cells and panels for residential roofs, commercial buildings and wholesale power plants. They share how they merge the circular economy with lean principles to help reduce their impact on the environment. With a strong semiconductor background, they already had a strong foundation for

Boeing Solid Waste to Landfill Sorting Event (Dumpster Dive) at Everett from April 2015

This video was posted on the Boeing website in 2015 to share a trash (waste) sort event at their Everett facility with their 747, 767, 777 and 787 production lines. The goal was to collect data and determine which team is diverting the most trash from the landfill. The winning team was the 777 program,